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Rigging Your Yak at Home
By Team OEX Pro Staff Member Brent "Torgy" Torgeson
By Team OEX Pro Staff Member Brent "Torgy" Torgeson
Most of you probably like to experiment and come up with your own adaptations, rigging, and
repairs of your kayak to your own specifications. Having the rights tools, equipment and parts
is very important. I’m not saying that having the right tools will allow you to install a fishfinder
or put running lights on your yak. You might want to leave big jobs like that to Brian here at
OEX in order to avoid the frustration and time consuming details of such installs.
I will put together a list of some must haves. Even the minor adjustments and rigging can be
done easily and efficiently as long as you have these items:
POWER EQUIPMENT
TOOLS
MATERIALS
There are many more materials you could get but unless you are doing heavy duty rigging for
multiple boats these are pretty much all you will need.
Something to take away: Take your time – measure twice and cut once. If you have any
questions come by OEX, we are here to help. We do rigging and installs almost every day so
if you don’t have the time or tools to do what you want we can do it for you.
repairs of your kayak to your own specifications. Having the rights tools, equipment and parts
is very important. I’m not saying that having the right tools will allow you to install a fishfinder
or put running lights on your yak. You might want to leave big jobs like that to Brian here at
OEX in order to avoid the frustration and time consuming details of such installs.
I will put together a list of some must haves. Even the minor adjustments and rigging can be
done easily and efficiently as long as you have these items:
POWER EQUIPMENT
- Roto zip or a dremel with cut out bit - allows you to make cut outs like flush mount rod
holders without needing a starter hole. You have better control of the smaller circular
cuts than a jig saw.
- Jig Saw (preferably with 2 speeds) this would be used for the longer straight cuts, like a
hatch install.
- Cordless Drill – this will be used of course to drill the holes to apply rivets and to make
smaller holes for wire seals with spade bits.
- Solder Iron with an iron tip – makes mistakes easy to fix. Keep all your cut out material
from previous jobs so you can use them to fix unwanted mistakes or cracks. You can
use the solder iron to carve out a small dab of plastic and then melt that over the small
holes or cracks. For larger holes or cracks it’s a great idea to take a template of the
area and then trace it over the scrap plastic and cut it out. If you need a larger piece of
scrap than you have, come by OEX we can usually accommodate. Put some tape over
the area to hold the plastic in place and begin to solder the exposed area. Take the
tape off and continue until all is done. You will find that it will be good as new once the
plastic cools.
- Shop-Vac with long pull out extension cord. This allows you to get inside the yak to get
to those hard to reach places to pick up scraps and dust left behind during an install.
TOOLS
- Rivet Gun – This is a must for rigging
- Files – after the cuts they should be filed down to a smooth non-jagged opening. We
have found metal files work well, both flat and rat-tail. - 3/16 drill bits (for rivets)
- Set of spade bits (for smaller holes, wire seals, etc.
- Flathead and Phillips screw divers
- Wire Stripper
- Vice Grips (we use this to crimp the tag wire to all connectors)
- Small Butane Torch – to heat up the shrink connectors and shrink tubing.
- Large Butane Torch – to heat up and fix small cracks and cut outs
- Scissors – Many uses
MATERIALS
- Marine Goop – This is the duct tape of the kayak world. It can fix anything and is a
must have. - Contact Grease – Great to coat your electrical connectors after every 5 or so trips.
- Zip Ties – Good way to keep your wires neat and together.
- Electrical Tape – If money is no object, get the 3M 130C tape, it is stretchable and
wraps very tight and uniform. - Electrical Connectors:
- ~Butt connectors – If money is still no object get the shrink butt connectors,
otherwise you’ll need shrink tubing to use over the regular connectors.
~Terminal connectors – These will be used to connect the wires to batteries.
- Wire – 18-22 Gauge black and red wire
There are many more materials you could get but unless you are doing heavy duty rigging for
multiple boats these are pretty much all you will need.
Something to take away: Take your time – measure twice and cut once. If you have any
questions come by OEX, we are here to help. We do rigging and installs almost every day so
if you don’t have the time or tools to do what you want we can do it for you.
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